申請(qing)號: 201710444992.0
申(shen)請(qing)日(ri): 2017.06.12
國(guo)(guo)家/省市: 中國(guo)(guo)河北(13)
公開號(hao): 107199507A
公開日(ri): 2017.09.26
主分類(lei)號: B24B 41/00(2006.01)
分類號: B24B 41/00(2006.01)
申請人: 首鋼京唐鋼鐵聯合有(you)限(xian)責任公司(si)
發明人: 任(ren)新意; 李文波; 高慧(hui)敏(min); 王(wang)松濤; 賀瑞和; 盧杰(jie); 王(wang)寶(bao)杰(jie); 周鵬(peng)飛; 王(wang)東洋(yang); 孫占躍
代理人: 馬苗苗
代(dai)理(li)機構(gou): 北京華(hua)沛德權律師事務所(11302)
申請人(ren)地址: 河北省(sheng)唐山(shan)市曹妃甸工業區
摘要: 本發明提供了一種磨削軋輥的工藝方法,包括:利用120#陶瓷砂輪對軋(ya)(ya)輥(gun)進行(xing)粗磨(mo)(mo)(mo)(mo)和半(ban)粗磨(mo)(mo)(mo)(mo),粗磨(mo)(mo)(mo)(mo)過(guo)(guo)程(cheng)中,控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)砂(sha)輪(lun)(lun)線速(su)(su)(su)(su)(su)度(du)(du)(du)(du)(du)為(wei)(wei)(wei)37~38m/s、控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)軋(ya)(ya)輥(gun)轉(zhuan)(zhuan)速(su)(su)(su)(su)(su)為(wei)(wei)(wei)39~40rpm、控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)磨(mo)(mo)(mo)(mo)床(chuang)(chuang)Z軸(zhou)縱向移(yi)動速(su)(su)(su)(su)(su)度(du)(du)(du)(du)(du)為(wei)(wei)(wei)2800~3000m/s;半(ban)粗磨(mo)(mo)(mo)(mo)過(guo)(guo)程(cheng)中,控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)砂(sha)輪(lun)(lun)線速(su)(su)(su)(su)(su)度(du)(du)(du)(du)(du)為(wei)(wei)(wei)35~36m/s、控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)軋(ya)(ya)輥(gun)轉(zhuan)(zhuan)速(su)(su)(su)(su)(su)為(wei)(wei)(wei)37~38rpm、控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)磨(mo)(mo)(mo)(mo)床(chuang)(chuang)Z軸(zhou)縱向移(yi)動速(su)(su)(su)(su)(su)度(du)(du)(du)(du)(du)為(wei)(wei)(wei)2600~2800m/s;利用320#陶瓷砂(sha)輪(lun)(lun)對軋(ya)(ya)輥(gun)進行(xing)半(ban)精(jing)(jing)磨(mo)(mo)(mo)(mo),在半(ban)精(jing)(jing)磨(mo)(mo)(mo)(mo)過(guo)(guo)程(cheng)中,控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)砂(sha)輪(lun)(lun)線速(su)(su)(su)(su)(su)度(du)(du)(du)(du)(du)為(wei)(wei)(wei)22~24m/s、控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)軋(ya)(ya)輥(gun)轉(zhuan)(zhuan)速(su)(su)(su)(su)(su)為(wei)(wei)(wei)34~38rpm、控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)磨(mo)(mo)(mo)(mo)床(chuang)(chuang)Z軸(zhou)縱向移(yi)動速(su)(su)(su)(su)(su)度(du)(du)(du)(du)(du)為(wei)(wei)(wei)600~800m/s;利用320#陶瓷砂(sha)輪(lun)(lun)對軋(ya)(ya)輥(gun)進行(xing)精(jing)(jing)磨(mo)(mo)(mo)(mo),在精(jing)(jing)磨(mo)(mo)(mo)(mo)過(guo)(guo)程(cheng)中,控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)砂(sha)輪(lun)(lun)線速(su)(su)(su)(su)(su)度(du)(du)(du)(du)(du)為(wei)(wei)(wei)18~22m/s、控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)軋(ya)(ya)輥(gun)轉(zhuan)(zhuan)速(su)(su)(su)(su)(su)為(wei)(wei)(wei)42~54rpm、控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)磨(mo)(mo)(mo)(mo)床(chuang)(chuang)Z軸(zhou)縱向移(yi)動速(su)(su)(su)(su)(su)度(du)(du)(du)(du)(du)為(wei)(wei)(wei)400~500m/s;其中,半(ban)精(jing)(jing)磨(mo)(mo)(mo)(mo)包括:第(di)(di)一次半(ban)精(jing)(jing)磨(mo)(mo)(mo)(mo)及第(di)(di)二次半(ban)精(jing)(jing)磨(mo)(mo)(mo)(mo);精(jing)(jing)磨(mo)(mo)(mo)(mo)包括:第(di)(di)一次精(jing)(jing)磨(mo)(mo)(mo)(mo)、第(di)(di)二次精(jing)(jing)磨(mo)(mo)(mo)(mo)及第(di)(di)三次精(jing)(jing)磨(mo)(mo)(mo)(mo);磨(mo)(mo)(mo)(mo)削液的濃度(du)(du)(du)(du)(du)為(wei)(wei)(wei)3.5~4.0%。
主權利要求
1.一(yi)(yi)種磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)削軋(ya)輥的(de)工藝方法,其特征在于,所(suo)(suo)(suo)述(shu)(shu)(shu)方法包括:利用120#陶瓷(ci)(ci)砂(sha)輪(lun)(lun)對(dui)所(suo)(suo)(suo)述(shu)(shu)(shu)軋(ya)輥進行(xing)粗磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)和半(ban)粗磨(mo)(mo)(mo)(mo)(mo)(mo)(mo),粗磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)過(guo)程(cheng)中(zhong),控(kong)(kong)(kong)制(zhi)(zhi)(zhi)砂(sha)輪(lun)(lun)線速度(du)為(wei)(wei)37~38m/s、控(kong)(kong)(kong)制(zhi)(zhi)(zhi)所(suo)(suo)(suo)述(shu)(shu)(shu)軋(ya)輥轉速為(wei)(wei)39~40rpm、控(kong)(kong)(kong)制(zhi)(zhi)(zhi)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)床(chuang)Z軸縱(zong)(zong)向移動(dong)速度(du)為(wei)(wei)2800~3000m/s;半(ban)粗磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)過(guo)程(cheng)中(zhong),控(kong)(kong)(kong)制(zhi)(zhi)(zhi)砂(sha)輪(lun)(lun)線速度(du)為(wei)(wei)35~36m/s、控(kong)(kong)(kong)制(zhi)(zhi)(zhi)所(suo)(suo)(suo)述(shu)(shu)(shu)軋(ya)輥轉速為(wei)(wei)37~38rpm、控(kong)(kong)(kong)制(zhi)(zhi)(zhi)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)床(chuang)Z軸縱(zong)(zong)向移動(dong)速度(du)為(wei)(wei)2600~2800m/s;利用320#陶瓷(ci)(ci)砂(sha)輪(lun)(lun)對(dui)所(suo)(suo)(suo)述(shu)(shu)(shu)軋(ya)輥進行(xing)半(ban)精(jing)(jing)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo),在半(ban)精(jing)(jing)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)過(guo)程(cheng)中(zhong),控(kong)(kong)(kong)制(zhi)(zhi)(zhi)砂(sha)輪(lun)(lun)線速度(du)為(wei)(wei)22~24m/s、控(kong)(kong)(kong)制(zhi)(zhi)(zhi)所(suo)(suo)(suo)述(shu)(shu)(shu)軋(ya)輥轉速為(wei)(wei)34~38rpm、控(kong)(kong)(kong)制(zhi)(zhi)(zhi)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)床(chuang)Z軸縱(zong)(zong)向移動(dong)速度(du)為(wei)(wei)600~800m/s;利用320#陶瓷(ci)(ci)砂(sha)輪(lun)(lun)對(dui)所(suo)(suo)(suo)述(shu)(shu)(shu)軋(ya)輥進行(xing)精(jing)(jing)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo),在精(jing)(jing)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)過(guo)程(cheng)中(zhong),控(kong)(kong)(kong)制(zhi)(zhi)(zhi)砂(sha)輪(lun)(lun)線速度(du)為(wei)(wei)18~22m/s、控(kong)(kong)(kong)制(zhi)(zhi)(zhi)所(suo)(suo)(suo)述(shu)(shu)(shu)軋(ya)輥轉速為(wei)(wei)42~54rpm、控(kong)(kong)(kong)制(zhi)(zhi)(zhi)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)床(chuang)Z軸縱(zong)(zong)向移動(dong)速度(du)為(wei)(wei)400~500m/s;其中(zhong),所(suo)(suo)(suo)述(shu)(shu)(shu)半(ban)精(jing)(jing)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)包括:第(di)(di)一(yi)(yi)次半(ban)精(jing)(jing)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)及(ji)第(di)(di)二次半(ban)精(jing)(jing)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo);所(suo)(suo)(suo)述(shu)(shu)(shu)精(jing)(jing)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)包括:第(di)(di)一(yi)(yi)次精(jing)(jing)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)、第(di)(di)二次精(jing)(jing)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)及(ji)第(di)(di)三次精(jing)(jing)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo);在整個磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)削過(guo)程(cheng)中(zhong),磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)削液的(de)濃度(du)為(wei)(wei)3.5~4.0%。